Why engineers specify A2 Tool Steel

01

Air-hardening = minimal distortion

Size change during heat treat typically <0.05%, vs 0.2%+ for oil-hardening tool steels. Critical for tight-tolerance dies.

02

Good wear with better toughness than D2

Chromium content (5%) gives decent wear; carbon level (1%) balances wear with impact resistance.

03

Grindable and polishable

Softer in annealed state than D2 or M2 — faster to rough-machine and finish.

§01 Chemical composition

ElementContent
IronBalance
Carbon0.95–1.05%
Chromium4.75–5.50%
Molybdenum0.9–1.4%
Vanadium0.15–0.50%
Manganese1.0% max

Composition per ASTM A681. Specific mill test reports (MTR) available on request for production orders.

§02 Typical applications

Punches and dies
Shear blades
Gauges and fixtures
Forming rolls
Blanking tools
Precision machine parts

§03 Design considerations

Machine in annealed state, heat-treat last

A2 machines at ~65% of 1018 in annealed condition. Never attempt to cut hardened A2 with conventional carbide — grinding only.

Allow stock for finish grinding

After heat treat, surfaces must be ground to final dimension. Budget 0.25–0.50 mm grinding stock on critical surfaces.

For higher wear, use D2; for higher toughness, use S7

A2 is the balance point. If tooling fails by wear, step to D2; if it fails by chipping, step to S7.

READY TO MACHINE A2 TOOL STEEL

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