Why engineers specify 4140

01

Through-hardenable

Quench-and-temper to 45–55 HRC through cross-sections up to ~50 mm — unachievable in plain carbon 1018/1045.

02

Pre-hardened availability

Specify "4140 PH" or "4140 HT" to receive bar pre-treated to 28–32 HRC. Saves heat-treat step; machines like medium-hard steel.

03

Fatigue strength

Alloy chemistry (Cr-Mo) gives superior fatigue life vs plain carbon in cyclic-load applications.

§01 Chemical composition

ElementContent
IronBalance
Carbon0.38–0.43%
Chromium0.80–1.10%
Molybdenum0.15–0.25%
Manganese0.75–1.00%
Silicon0.15–0.35%

Composition per ASTM A29. Specific mill test reports (MTR) available on request for production orders.

§02 Typical applications

Drive shafts and axles
Gears and sprockets
Couplings and collets
High-strength bolts and studs
Hydraulic ram rods
Oil & gas drill collars

§03 Design considerations

Specify condition: annealed, PH, or Q&T

Annealed machines fast but needs heat-treat. Pre-hardened (PH, 28–32 HRC) is ready-to-use. Q&T (quench-tempered) for max strength.

Low-temperature embrittlement

Below ~-20 °C impact toughness drops. Use 4340 or a nickel-bearing alloy for cold-service applications.

Nitride rather than carburize

For surface hardening, gas nitriding at 500 °C gives 60+ HRC case without distortion. Carburizing requires full re-heat.

READY TO MACHINE 4140

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