§ 01 / GRADES

Grades we stock

GradeBest forNotes
General purposeConsumer products, appliance housingsBalanced properties, easy processing
High impactDrop-prone devices, power tool housingsHigher rubber content, impact >400 J/m
High heatAutomotive interior, electronicsHDT up to 110 °C
Flame retardant (V-0)Electrical enclosures, IT equipmentUL94 V-0 rated; slightly reduced impact
Plating gradeChrome-plated parts (knobs, logos)Surface optimized for electroless copper strike
Transparent (MABS)Light covers, cosmetic containersMethyl-methacrylate modified for clarity
PC/ABS blendHigher heat + impact than straight ABSHDT up to 115 °C; more expensive
§ 02 / DESIGN

Design tips

01

Wall thickness 1.5–3.5 mm ideal

Below 1.5 mm, short shots and flow lines. Above 3.5 mm, sink marks on opposite surface and long cycle times.

02

Ribs at 60% of wall thickness

Standard rule for all thermoplastics — a 2 mm wall needs 1.2 mm ribs. Thicker ribs cause sink marks on the opposite cosmetic surface.

03

Draft 1° minimum, 2° preferred

ABS parts release easily with 1° draft on textured surfaces, 0.5° on polished. More draft = easier ejection = faster cycles.

04

Paintable and platable

Standard ABS takes paint, chrome plating, and vapor deposition. Specify "plating grade" if chrome plating — standard ABS doesn't plate well.

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